Now Available · Soft Launch

ZORA

A New Dawn In Resistance Welding

ZORA is not a different electrode. It's a proprietary performance conditioning process applied to the electrode you already use. Same part. Same fit. Same print. Better stability across the run.

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ZORA
Proprietary Treatment Trade-Secret Protected
Understanding ZORA
ZORA

What Makes ZORA Different

ZORA adds a new lever that most suppliers don't offer: a proprietary post-manufacturing treatment that changes how the material behaves over time in production.

✓ ZORA Is

  • A treatment we perform to your electrode/fixture
  • A performance upgrade you can specify on any product we already make
  • Focused on longer usable life and more consistent behavior across production
  • Proprietary material conditioning, protected as confidential know-how
  • Applied in-house so we can control quality and consistency

✕ ZORA Is Not

  • A mystery "new alloy" you can't identify
  • A one-off gimmick geometry
  • A cosmetic coating you're betting on
  • Something that forces you to reinvent your weld schedule
  • A visible design feature—the difference shows up in performance over time

You should expect ZORA electrodes to maintain a usable working face longer. Meaning fewer dress cycles, fewer tip changes, and less schedule chasing as the run continues. It's just better, simple.

The ZORA Electrode Line

Three Series. One Standard.

Each series uses a different base material, optimized for different applications. All benefit from the ZORA treatment.

KILLATRODE
Series K

KILLATRODE

CL2 Copper · C182000

Built for the shop that's sick of babysitting weld tips. Kills downtime. Kills dressing. Kills problems.

Built to reduce stops and extend dressing intervals.
MEGATRODE
Series M

MEGATRODE

CL3 Copper · C180000

The heavy hitter. Proven, dependable, and built for consistent production day after day.

High-duty performance for consistent production.
GIGATRODE
Series G

GIGATRODE

Copper-Tungsten · W75Cu25

Top tier. Maximum stability. Designed for the ugliest jobs and the highest cost of downtime.

Maximum stability for high-cost downtime environments.
Measurable Results

Performance You Can Track

ZORA delivers outcomes you can measure—not promises you can't verify.

⚡
Welds Per Electrode
More welds before cap changeout. Lower consumable cost + less downtime.
🔧
Dressing Intervals
Longer intervals between tip dressing. Less maintenance labor + fewer interruptions.
📊
Quality Stability
Consistent weld quality across electrode life. Less scrap, rework, and warranty risk.
🎯
Reduced Sticking
Fewer sticking events per 1,000 welds. Less downtime + fewer damaged parts.
📐
Tip Growth Control
Slower mushrooming rate. Maintains current density longer.
💥
Expulsion Reduction
Fewer expulsion events. Better quality + less electrode damage.
🔄
Less Process Drift
Fewer parameter adjustments needed. Less schedule chasing per shift.
💰
Cost Per 1,000
Lower total cost per 1,000 welds. The metric that matters to the bottom line.
The ZORA Promise

Aggressive Performance. Conservative Math.

01
Uptime
  • More welds between dressing
  • Fewer emergency cap changes
  • Less babysitting
02
Consistency
  • Less drift as the electrode ages
  • More stable contact behavior
  • Repeatable performance
03
Total Cost
  • Lower cost per 1,000 welds
  • Lower labor cost per shift
  • Less scrap/rework exposure
04
Confidence
  • Lot traceability
  • Documented performance option
  • Designed for real production
ZORA
Ready to Try ZORA?

Stop Dressing. Start Producing.

Request a quote for ZORA-treated electrodes. Same parts you already run—upgraded for better stability and longer life.

Request Quote at ZJIndustries.com 📞 Call (630) 543-6655

For consulting and technical questions: milan@zjindustries.com

🚀 Soft Launch: Now accepting orders under 100 pieces ⏱️ Lead Time: ~6 weeks on first orders 🇺🇸 Made in USA: Addison, Illinois